In this study, the lump growth model, described in an accompanying paper (de Rooij and Schipper, 2000) is validated by means of experiments performed on a deepdrawing simulator. In the experiments, the influence of material and roughness properties of both sheet and tool on the galling behavior is determined. For these experiments, a deepdrawing simulator and a selection of aluminum and zinc coated sheets with several (coated) deepdrawing tools are used. Good agreement is found between results of the lump growth model and the sheet metal forming experiments.
Issue Section:
Technical Papers
1.
de Rooij
, M. B.
, and Schipper
, D. J.
, 2000
, “Analysis of Material Transfer from a Soft Workpiece to a Hard Tool. Part I: Lump Growth Model
,” ASME J. Tribol.
, 123
, pp. 469
–473
.2.
Clarck
, J. R.
, and Grant
, M. B.
, 1992
, “The Effect of Surface Finish on Component Performance
,” Int. J. Mach. Tools Manuf.
, 32
, pp. 183
–193
.3.
Schedin
, E.
, and Lethinen
, B.
, 1993
, “Galling Mechanisms in Lubricated Systems: A Study of Sheet Metal Forming
,” Wear
, 170
, pp. 119
–130
.4.
Schedin
, E.
, 1994
, “Galling Mechanisms in Sheet Forming Operations
,” Wear
, 179
, pp. 123
–128
.5.
Roizard, X., and von Stebut, J., 1991, “Wear Debris Formation and Tool Transfer Build-up in Sheet Metal Forming,” Proc. 18th Leeds-Lyon Symposium on Tribology, D. Dowson, ed., Elsevier Science Publishers, Amsterdam, pp. 91–100.
6.
Roizard, X., and von Stebut, J., 1990, “The Influence of Contact Temperature on Metal Transfer and Galling in Strip Drawing,” Proc. IDDRG Workgroup meeting, Borla¨nge, IDDRG, pp. 1–8.
7.
Stebut, J. V., Roizard, X., and Paintendre, B., 1989 “The Influence of Bulk Plastic Deformation on Die/Sheet Friction During Strip Drawing of Hot Dip Galvanized Sheets,” IDDRG Working Group Meeting, Budapest, IDDRG, pp. 1–6.
8.
Chen
, L. H.
, and Rigney
, D. A.
, 1990
, “Adhesion Theories of Transfer and Wear During Sliding of Metals
,” Wear
, 136
, pp. 223
–235
.9.
Bernick
, L. M.
, Nilsen
, R. R.
, and Wandrei
, C. L.
, 1978
, “Development of a Quantitative Sheet Galling Test
,” Wear
, 48
, pp. 323
–346
.10.
Hirasaka
, M.
, and Nishimura
, H.
, 1994
, “Effect of the Surface Micro-Geometry of Steel Sheets on Galling Behavior
,” J. Electron Microsc. Tech.
, 47
, pp. 153
–166
.11.
ter Haar, R., 1996, “Friction in Sheet Metal Forming: The Influence of (Local) Contact Conditions and Deformation,” Ph.D. thesis, University of Twente, Enschede, the Netherlands.
12.
Aspinwall
, D. K.
, Wise
, M. L. H.
, Stout
, K. J.
, Goh
, T. H. A.
, Zoa
, F. L.
, and Menshawy
, M. F.
, 1992
, “Electrical Discharge Texturing
,” Int. J. Mach. Tools Manuf.
, 32
, pp. 183
–193
.13.
de Rooij, M. B., 1998, “Tribological Aspects of Unlubricated Deepdrawing Processes,” Ph.D. thesis, University of Twente, Enschede, the Netherlands.
14.
Majumdar
, A.
, and Bushan
, B.
, 1991
, “Fractal Model of Elastic–Plastic Contact Between Rough Surfaces
,” J. Tribol.
, 113
, pp. 1
–11
.15.
Saha
, P.
, and Wilson
, W.
, 1994
, “Influence of Plastic Strain on Friction in Sheet Metal Forming
,” Wear
, 172
, pp. 167
–173
.Copyright © 2001
by ASME
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