Gateway Configuration for Rapid Pick-and-Place Operations of 2-Degrees-of-Freedom Parallel Robots

This article presents a new assembling for 2 degrees-of-freedom (DOFs) parallel robots for executing rapid pick-and-place operations with low energy consumption. A conventional design of 2-DOF parallel robots is based on five-bar mechanisms. Collisions between links are highly possible, restricting the end-effector workspace and/or increasing the trajectory time to avoid collisions. In this article, an alternative assembling for preventing collisions is presented. This novel assembling allows exploring the difference between the four five-bar mechanism configurations for the same position of the end-effector. Some of these configurations yield to lower time and/or lower energy consumption for the same motorization. First, a dynamic model of the robot has been developed using matlab^® and simulink^® and validated by comparison with the results obtained by adams^® software. A robust cascade PD regulator for controlling joint coordinates has been tuned providing a high accurate end-effector positioning. Finally, simulation results of four configurations are presented for executing controlled maneuvers. The obtained results demonstrate that the conventional configuration is the worst one in terms of trajectory time or energy consumption and, conversely, the best one corresponds to an uncommonly used configuration. A workspace map where all configurations provide faster maneuvers has been obtained in terms of Jacobian matrix and mechanism elbows distance. The results presented here allow designing a rapid manipulator for pick-and-place operations.