The reduction in the vibration and noise of gears is an important issue in mechanical devices such as vehicles and wind turbines. The characteristics of the vibration and noise of gears are markedly affected by deviations of the tooth flank form of micrometer order; therefore, strict quality control of the tooth flank form is required. The accuracy of the lead measurement for a gear-measuring instrument is usually evaluated using a helicoid artifact. However, it is difficult to manufacture it with high accuracy because the helix is a complicated geometrical form. To solve this problem, a method of evaluating a gear-measuring instrument using a wedge artifact, which includes a highly precise plane surface, has been proposed. In this research, to put the wedge artifact into practice, a design method of the wedge artifact is developed. In addition, the effects of the measuring condition and the setting error of the wedge artifact on the measurement result are investigated. The uncertainty for the evaluation method using a wedge artifact is assessed by a measurement experiment and simulation.
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e-mail: komorim@me.kyoto-u.ac.jp
e-mail: toshiyuki.takatsuji@aist.go.jp
e-mail: kondo.y.ae@m.titech.ac.jp
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July 2010
Research Papers
Artifact Design and Measurement Error Analysis in the Evaluation of Lead Measurement Accuracy of Helical Gear Using Wedge Artifact
Masaharu Komori,
Masaharu Komori
Department of Mechanical Engineering and Science,
e-mail: komorim@me.kyoto-u.ac.jp
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japan
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Fumi Takeoka,
Fumi Takeoka
Department of Mechanical Engineering and Science,
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japan
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Aizoh Kubo,
Aizoh Kubo
Department of Mechanical Engineering and Science,
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japan
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Kazuhiko Okamoto,
Kazuhiko Okamoto
Department of Mechanical Engineering and Science,
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japan
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Sonko Osawa,
Sonko Osawa
Dimensional Standards Section, National Metrology Institute of Japan,
AIST
, Tsukuba, Ibaraki 305-8563, Japan
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Osamu Sato,
Osamu Sato
Dimensional Standards Section, National Metrology Institute of Japan,
AIST
, Tsukuba, Ibaraki 305-8563, Japan
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Toshiyuki Takatsuji,
Toshiyuki Takatsuji
Dimensional Standards Section, National Metrology Institute of Japan,
e-mail: toshiyuki.takatsuji@aist.go.jp
AIST
, Tsukuba, Ibaraki 305-8563, Japan
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Yohan Kondo
Yohan Kondo
Department of Mechanical and Environmental Informatics,
e-mail: kondo.y.ae@m.titech.ac.jp
Tokyo Institute of Technology
, Ookayama 2-12-1, Meguro-ku, Tokyo 152-8552, Japan
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Masaharu Komori
Department of Mechanical Engineering and Science,
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japane-mail: komorim@me.kyoto-u.ac.jp
Fumi Takeoka
Department of Mechanical Engineering and Science,
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japan
Aizoh Kubo
Department of Mechanical Engineering and Science,
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japan
Kazuhiko Okamoto
Department of Mechanical Engineering and Science,
Kyoto University
, Yoshidahonmachi, Sakyo-ku, Kyoto-shi, Kyoto 606-8501, Japan
Sonko Osawa
Dimensional Standards Section, National Metrology Institute of Japan,
AIST
, Tsukuba, Ibaraki 305-8563, Japan
Osamu Sato
Dimensional Standards Section, National Metrology Institute of Japan,
AIST
, Tsukuba, Ibaraki 305-8563, Japan
Toshiyuki Takatsuji
Dimensional Standards Section, National Metrology Institute of Japan,
AIST
, Tsukuba, Ibaraki 305-8563, Japane-mail: toshiyuki.takatsuji@aist.go.jp
Yohan Kondo
Department of Mechanical and Environmental Informatics,
Tokyo Institute of Technology
, Ookayama 2-12-1, Meguro-ku, Tokyo 152-8552, Japane-mail: kondo.y.ae@m.titech.ac.jp
J. Mech. Des. Jul 2010, 132(7): 071006 (11 pages)
Published Online: June 17, 2010
Article history
Received:
November 6, 2009
Revised:
March 15, 2010
Online:
June 17, 2010
Published:
June 17, 2010
Citation
Komori, M., Takeoka, F., Kubo, A., Okamoto, K., Osawa, S., Sato, O., Takatsuji, T., and Kondo, Y. (June 17, 2010). "Artifact Design and Measurement Error Analysis in the Evaluation of Lead Measurement Accuracy of Helical Gear Using Wedge Artifact." ASME. J. Mech. Des. July 2010; 132(7): 071006. https://doi.org/10.1115/1.4001668
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