This paper introduces a technique that can be used in the early manufacturing process design stage to select from among the set of quality characteristics a smaller set that is adequate to ensure a product meets yield specifications. The critical subset of quality characteristics needed to ensure yield are identified, based upon a conditional probability model that ensures all specifications are met, given that the critical subset is met. The approach is demonstrated using a sheet stretch forming manufacturing system from the aerospace industry.
Issue Section:
Technical Papers
1.
Frey, D., 1997, “Using Product Tolerances to Drive Manufacturing System Design,” ScD thesis, Massachusetts Institute of Technology.
2.
Frey
, D.
, Otto
, K.
, and Taketani
, S.
, 2001
, “Manufacturing Block Diagrams and Optimal Adjustment Procedures
,” ASME J. Manuf. Sci. Eng.
, 123
, No. 1
, pp. 119
–127
.3.
Frey
, D.
, Otto
, K.
, and Wysocki
, J.
, 2000
, “Evaluating Process Capability During the Design of Manufacturing Systems
,” ASME J. Manuf. Sci. Eng.
, 122
, No. 3
, pp. 513
–519
.4.
Soyucayli
, S.
, and Otto
, K.
, 1998
, “Simultaneous Engineering of Quality Through Integrated Modeling
,” ASME J. Mech. Des.
, 120
, No. 2
, pp. 210
–220
.5.
Suri
, R.
, and Otto
, K.
, 1999
, “Variation Modeling for a Sheet Stretch Forming Manufacturing System
,” CIRP Ann.
, 48
, No. 1
, pp. 397
–400
.6.
Harry, M., and Lawson, J., 1992, Six Sigma Producibility Analysis and Process Characterization, Addison Wesley, Reading, MA.
7.
Taam
, W.
, Subbaiah
, P.
, and Liddy
, J.
, 1993
, “A Note on Multivariate Process Capability Indices
,” J. Applied Statistics
, 20
, pp. 339
–351
.8.
Thornton
, A.
, 1996
, “Key Characteristics
,” Target
, 12
, No. 5
, pp. 14
–19
.9.
Thornton, A., 1997, “Using Key Characteristics to Balance Cost and Quality During Product Development,” Proc. R. Soc. London, Ser. A, September 14–17, 1997, Sacramento, DETC97/DTM3899.
10.
Clausing, D., 1995, “EQFD and Taguchi Effective Systems Engineering,” First Pacific Rim Symposium of Quality Development, February, Sydney.
11.
Hocken
, R.
, Raja
, J.
, and Babu
, U.
, 1993
, “Sampling Issues in Coordinate Metrology
,” Manufacturing Review
, 6
, No. 4
, pp. 282
–294
.12.
Choi
, W.
, Kurfess
, T.
, and Cagan
, J.
, 1998
, “Sampling Uncertainty in Coordinate Measurement Data Analysis
,” The Journal of the American Society for Precision Engineering
, 22
, No. 3
, pp. 153
–163
.13.
Wang, Y., and Nagakar, S., 1997, “Optimal Sensor Location Design in Automated Coordinate Checking Fixtures,” Proceedings of the 1997 IEEE International Symposium on Assembly and Task Planning, Marina del Rey, CA, pp. 140–145.
14.
Fussell, P., and Novic, B., 1996, “On the Manufactured Part Model Approach to Characterize Shape,” MED-Vol. 4, ASME Manufacturing Science and Engineering, pp. 463–471.
15.
Khan, A., Ceglarek, D., Shi, J., and Ni, J., 1995, “An Optimal Sensor Location Methodology for Fixture Fault Diagnosis,” Manufacturing Science and Engineering, MED-Vol. 2.2, ASME, pp. 1165–1176.
16.
Suri, R., 1999, “An Integrated System Model for Reducing Variation in Manufacturing Systems,” ScD Thesis, Massachusetts Institute of Technology, Cambridge, MA.
17.
Kane
, V. E.
, 1986
, “Process Capability Indices
,” J. Quality Technol.
, 18
, No. 1
, pp. 41
–52
.18.
Parris, A., 1996, “Precision Stretch Forming of Metal for Precision Assembly,” ScD Thesis, Massachusetts Institute of Technology, Cambridge, MA.
Copyright © 2001
by ASME
You do not currently have access to this content.