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Journal Articles

Evolution of Microstructure in MLX ® 19 Maraging Steel During Rotary Friction Welding and Finite Element Modeling of the Process

Amborish Banerjee, Laurie Da Silva, Hitesh Sharma, Andrew Platts, Salaheddin Rahimi
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2023, 145(10): 101011.
Paper No: MANU-23-1065
https://doi.org/10.1115/1.4063090
Published Online: August 16, 2023
View Article titled, Evolution of Microstructure in MLX ® 19 Maraging Steel During Rotary Friction Welding and Finite Element Modeling of the Process
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Topics: Deformation, Finite element analysis, Friction, Friction welding, Inertia (Mechanics), Modeling, Simulation, Steel, Stress, Temperature
Journal Articles

A Desirability-Based Solution Search Method for Sequential Optimization of the Hot Rolling Process

Faruk Cavdar, Erdoğan Kanca
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2023, 145(10): 101008.
Paper No: MANU-23-1113
https://doi.org/10.1115/1.4062787
Published Online: July 20, 2023
View Article titled, A Desirability-Based Solution Search Method for Sequential Optimization of the Hot Rolling Process
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Topics: Design, Hot rolling, Optimization, Surface roughness, Finite element model, Simulation, Dimensions, Flow (Dynamics), Finite element methods
Journal Articles

Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites

Madeline Kirby, Armaghan Naderi, Genevieve Palardy
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2023, 145(3): 031009.
Paper No: MANU-22-1271
https://doi.org/10.1115/1.4056147
Published Online: December 5, 2022
View Article titled, Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites
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Topics: Carbon fibers, Composite materials, Cooling, Heat, Heating, Materials properties, Melting, Modeling, Temperature, Temperature profiles
Journal Articles

Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method

Huiyang Zhang, Chao Chen
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021013.
Paper No: MANU-22-1037
https://doi.org/10.1115/1.4055894
Published Online: November 7, 2022
View Article titled, Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method
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Topics: Finite element analysis, Finite element model, Response surface methodology, Shape optimization, Simulation, Stress, Tension, Optimization, Clamps (Tools), Mechanical properties
Journal Articles

A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece

Kazuki Kaneko, Jun Shimizu, Keiichi Shirase
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011005.
Paper No: MANU-22-1321
https://doi.org/10.1115/1.4055794
Published Online: October 13, 2022
View Article titled, A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece
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Topics: Cutting, Deformation, Milling, Simulation, Stiffness, Finite element methods, Deflection, Finite element model
Journal Articles

Hybrid Modeling of Position-Dependent Dynamics of Thin-Walled Parts Using Shell Elements for Milling Simulation

Behnam Karimi, Yusuf Altintas
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081014.
Paper No: MANU-21-1478
https://doi.org/10.1115/1.4053596
Published Online: April 6, 2022
View Article titled, Hybrid Modeling of Position-Dependent Dynamics of Thin-Walled Parts Using Shell Elements for Milling Simulation
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Topics: Cutting, Dynamics (Mechanics), Shells, Simulation, Stiffness, Mode shapes, Machining, Milling, Eigenvalues, Finite element model
Journal Articles

Prediction of the Interface Deformation of Ultrasonic Spot Welding of Multilayer Metal Foils Considering Energy Gradient

Zunnong Ma, Cheng Luo, Yansong Zhang
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2022, 144(5): 051011.
Paper No: MANU-21-1565
https://doi.org/10.1115/1.4053924
Published Online: March 29, 2022
View Article titled, Prediction of the Interface Deformation of Ultrasonic Spot Welding of Multilayer Metal Foils Considering Energy Gradient
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Topics: Deformation, Finite element model, Heat flux, Welding, Simulation, Modeling, Temperature, Friction, Vibration, Heat
Journal Articles

Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling

Feng Zhang, Arif Malik
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2022, 144(6): 061014.
Paper No: MANU-21-1345
https://doi.org/10.1115/1.4052969
Published Online: December 3, 2021
View Article titled, Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling
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Topics: Cold rolling, Errors, Finite element methods, Finite element model, Grinding, Reliability, Deformation
Journal Articles

Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP

Sendong Ren, Yunwu Ma, Ninshu Ma, Qian Chen, Haiyuan Wu
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2022, 144(3): 031015.
Paper No: MANU-21-1246
https://doi.org/10.1115/1.4052130
Published Online: September 23, 2021
View Article titled, Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP
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Topics: Digital twin, Dimensions, Interpolation, Temperature, Transients (Dynamics), Welding, Cycles, Finite element model, Carbon reinforced plastics, Finite element methods
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011010.
Paper No: MANU-20-1479
https://doi.org/10.1115/1.4051287
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius in another window
Topics: Cutting, Finite element analysis, Machining, Milling, Stress, Constitutive equations, Finite element model, Residual stresses, Finite element methods
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011011.
Paper No: MANU-20-1482
https://doi.org/10.1115/1.4051288
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius in another window
Topics: Cutting, Milling, Wear, Stress, Modeling, Residual stresses, Finite element model, Finite element methods, Finite element analysis
Journal Articles

Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis

Flavia Lerra, Erica Liverani, Enrico Landi, Alessandro Fortunato
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011008.
Paper No: MANU-20-1705
https://doi.org/10.1115/1.4051536
Published Online: July 1, 2021
View Article titled, Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis
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Topics: Finite element methods, Flow (Dynamics), Geometry, Grinding, Simulation, Steel, Stress, Finite element model, Cutting, Gears
Journal Articles

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

Feng Zhang, Arif S. Malik
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2021, 143(10): 101005.
Paper No: MANU-20-1422
https://doi.org/10.1115/1.4050714
Published Online: April 26, 2021
View Article titled, An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling
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Topics: Stiffness, Surface roughness, Finite element methods, Deformation, Finite element model, Cold rolling, Finite element analysis
Journal Articles

A Computational Efficient Approach to Compute Temperature for Energy Beam Additive Manufacturing

Chun-Yu Ou, C. Richard Liu
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2021, 143(9): 091009.
Paper No: MANU-20-1384
https://doi.org/10.1115/1.4050465
Published Online: April 1, 2021
View Article titled, A Computational Efficient Approach to Compute Temperature for Energy Beam Additive Manufacturing
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Topics: Additive manufacturing, Computation, Heat, Melting, Modeling, Temperature, Solidification, Finite element model
Journal Articles

Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test

Nuttakorn Sae-eaw, Yingyot Aue-u-lan
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2021, 143(6): 061004.
Paper No: MANU-20-1300
https://doi.org/10.1115/1.4049035
Published Online: December 17, 2020
View Article titled, Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test
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Topics: Friction, Ironing (Metalworking), Stress, Deformation, Clearances (Engineering), Lubricants, Finite element methods, Finite element model, Pressure, Tribology
Journal Articles

Fluid Flow Mode of Nugget in Magnetically Assisted Resistance Spot Welding With Unequal Thickness Plates: Modeling and Experiments

Sansan Ao, Yifei Huang, Huimin Du, Zhen Luo
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2021, 143(1): 011007.
Paper No: MANU-20-1115
https://doi.org/10.1115/1.4047999
Published Online: October 1, 2020
View Article titled, Fluid Flow Mode of Nugget in Magnetically Assisted Resistance Spot Welding With Unequal Thickness Plates: Modeling and Experiments
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Topics: Flow (Dynamics), Fluid dynamics, Fluids, Magnetic fields, Modeling, Physics, Plates (structures), Simulation, Temperature, Welding
Journal Articles

Controllability Over Wall Thickness of Tubular Structures and Encapsulation During Co-Axial Extrusion of a Thermal-Crosslinking Hydrogel

Ilhan Yu, Samantha Grindrod, Roland Chen
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2020, 142(8): 081006.
Paper No: MANU-20-1006
https://doi.org/10.1115/1.4047091
Published Online: May 14, 2020
View Article titled, Controllability Over Wall Thickness of Tubular Structures and Encapsulation During Co-Axial Extrusion of a Thermal-Crosslinking Hydrogel
Open the PDF for Controllability Over Wall Thickness of Tubular Structures and Encapsulation During Co-Axial Extrusion of a Thermal-Crosslinking Hydrogel in another window
Topics: Extruding, Flow (Dynamics), Hydrogels, Needles, Temperature, Wall thickness, Viscosity, Finite element model, Modeling, Fluids
Journal Articles

Effects of Varying Dynamics of Flexible Workpieces in Milling Operations

Adam K. Kiss, Daniel Bachrathy, Gabor Stepan
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2020, 142(1): 011005.
Paper No: MANU-19-1332
https://doi.org/10.1115/1.4045418
Published Online: November 20, 2019
View Article titled, Effects of Varying Dynamics of Flexible Workpieces in Milling Operations
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Topics: Cutting, Dynamics (Mechanics), Errors, Milling, Stability, Chatter, Vibration, Finite element methods, Finite element model, Machining
Journal Articles

A Hybrid Modeling Approach for Characterization and Simulation of Cryogenic Machining of Ti–6Al–4V Alloy

Bin Shi, Ahmed Elsayed, Ahmed Damir, Helmi Attia, Rachid M'Saoubi
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research-Article
J. Manuf. Sci. Eng. February 2019, 141(2): 021021.
Paper No: MANU-18-1286
https://doi.org/10.1115/1.4042307
Published Online: January 4, 2019
View Article titled, A Hybrid Modeling Approach for Characterization and Simulation of Cryogenic Machining of Ti–6Al–4V Alloy
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Topics: Alloys, Computational fluid dynamics, Cutting, Finite element model, Machining, Simulation, Temperature, Modeling, Steady state, Finite element methods
Journal Articles

Hierarchical Metamodeling of the Air Bending Process

Matteo Strano, Quirico Semeraro, Lorenzo Iorio, Roberto Sofia
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research-Article
J. Manuf. Sci. Eng. July 2018, 140(7): 071018.
Paper No: MANU-17-1373
https://doi.org/10.1115/1.4040025
Published Online: May 21, 2018
View Article titled, Hierarchical Metamodeling of the Air Bending Process
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Topics: Design, Finite element methods, Finite element model, Simulation, Errors, Brakes, Regression models, Modeling, Engineering simulation, Computer simulation