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Journal Articles

Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites

Madeline Kirby, Armaghan Naderi, Genevieve Palardy

J. Manuf. Sci. Eng. March 2023, 145(3): 031009.

Paper No: MANU-22-1271

DOI: https://doi.org/10.1115/1.4056147

Published Online: December 5, 2022

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Topics: Carbon fibers, Composite materials, Cooling, Heat, Heating, Materials properties, Melting, Modeling, Temperature, Temperature profiles

Journal Articles

Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method

Huiyang Zhang, Chao Chen

J. Manuf. Sci. Eng. February 2023, 145(2): 021013.

Paper No: MANU-22-1037

DOI: https://doi.org/10.1115/1.4055894

Published Online: November 7, 2022

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Topics: Finite element analysis, Finite element model, Response surface methodology, Shape optimization, Simulation, Stress, Tension, Optimization, Clamps (Tools), Mechanical properties

Journal Articles

A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece

Kazuki Kaneko, Jun Shimizu, Keiichi Shirase

J. Manuf. Sci. Eng. January 2023, 145(1): 011005.

Paper No: MANU-22-1321

DOI: https://doi.org/10.1115/1.4055794

Published Online: October 13, 2022

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Topics: Cutting, Deformation, Milling, Simulation, Stiffness, Finite element methods, Deflection, Finite element model

Journal Articles

Hybrid Modeling of Position-Dependent Dynamics of Thin-Walled Parts Using Shell Elements for Milling Simulation

Behnam Karimi, Yusuf Altintas

J. Manuf. Sci. Eng. August 2022, 144(8): 081014.

Paper No: MANU-21-1478

DOI: https://doi.org/10.1115/1.4053596

Published Online: April 6, 2022

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Topics: Cutting, Dynamics (Mechanics), Shells, Simulation, Stiffness, Mode shapes, Machining, Milling, Eigenvalues, Finite element model

Journal Articles

Prediction of the Interface Deformation of Ultrasonic Spot Welding of Multilayer Metal Foils Considering Energy Gradient

Zunnong Ma, Cheng Luo, Yansong Zhang

J. Manuf. Sci. Eng. May 2022, 144(5): 051011.

Paper No: MANU-21-1565

DOI: https://doi.org/10.1115/1.4053924

Published Online: March 29, 2022

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Topics: Deformation, Finite element model, Heat flux, Welding, Simulation, Modeling, Temperature, Friction, Vibration, Heat

Journal Articles

Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling

Feng Zhang, Arif Malik

J. Manuf. Sci. Eng. June 2022, 144(6): 061014.

Paper No: MANU-21-1345

DOI: https://doi.org/10.1115/1.4052969

Published Online: December 3, 2021

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Topics: Cold rolling, Errors, Finite element methods, Finite element model, Grinding, Reliability, Deformation

Journal Articles

Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP

Sendong Ren, Yunwu Ma, Ninshu Ma, Qian Chen, Haiyuan Wu

J. Manuf. Sci. Eng. March 2022, 144(3): 031015.

Paper No: MANU-21-1246

DOI: https://doi.org/10.1115/1.4052130

Published Online: September 23, 2021

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Topics: Digital twin, Dimensions, Interpolation, Temperature, Transients (Dynamics), Welding, Cycles, Finite element model, Carbon reinforced plastics, Finite element methods

Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany

J. Manuf. Sci. Eng. January 2022, 144(1): 011010.

Paper No: MANU-20-1479

DOI: https://doi.org/10.1115/1.4051287

Published Online: July 5, 2021

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Topics: Cutting, Finite element analysis, Machining, Milling, Stress, Constitutive equations, Finite element model, Residual stresses, Finite element methods

Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany

J. Manuf. Sci. Eng. January 2022, 144(1): 011011.

Paper No: MANU-20-1482

DOI: https://doi.org/10.1115/1.4051288

Published Online: July 5, 2021

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Topics: Cutting, Milling, Wear, Stress, Modeling, Residual stresses, Finite element model, Finite element methods, Finite element analysis

Journal Articles

Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis

Flavia Lerra, Erica Liverani, Enrico Landi, Alessandro Fortunato

J. Manuf. Sci. Eng. January 2022, 144(1): 011008.

Paper No: MANU-20-1705

DOI: https://doi.org/10.1115/1.4051536

Published Online: July 1, 2021

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Topics: Finite element methods, Flow (Dynamics), Geometry, Grinding, Simulation, Steel, Stress, Finite element model, Cutting, Gears

Journal Articles

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

Feng Zhang, Arif S. Malik

J. Manuf. Sci. Eng. October 2021, 143(10): 101005.

Paper No: MANU-20-1422

DOI: https://doi.org/10.1115/1.4050714

Published Online: April 26, 2021

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Topics: Stiffness, Surface roughness, Finite element methods, Deformation, Finite element model, Cold rolling, Finite element analysis

Journal Articles

A Computational Efficient Approach to Compute Temperature for Energy Beam Additive Manufacturing

Chun-Yu Ou, C. Richard Liu

J. Manuf. Sci. Eng. September 2021, 143(9): 091009.

Paper No: MANU-20-1384

DOI: https://doi.org/10.1115/1.4050465

Published Online: April 1, 2021

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Topics: Additive manufacturing, Computation, Heat, Melting, Modeling, Temperature, Solidification, Finite element model

Journal Articles

Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test

Nuttakorn Sae-eaw, Yingyot Aue-u-lan

J. Manuf. Sci. Eng. June 2021, 143(6): 061004.

Paper No: MANU-20-1300

DOI: https://doi.org/10.1115/1.4049035

Published Online: December 17, 2020

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Topics: Friction, Ironing (Metalworking), Stress, Deformation, Clearances (Engineering), Lubricants, Finite element methods, Finite element model, Pressure, Tribology

Journal Articles

Fluid Flow Mode of Nugget in Magnetically Assisted Resistance Spot Welding With Unequal Thickness Plates: Modeling and Experiments

Sansan Ao, Yifei Huang, Huimin Du, Zhen Luo

J. Manuf. Sci. Eng. January 2021, 143(1): 011007.

Paper No: MANU-20-1115

DOI: https://doi.org/10.1115/1.4047999

Published Online: October 1, 2020

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Topics: Flow (Dynamics), Fluid dynamics, Fluids, Magnetic fields, Modeling, Physics, Plates (structures), Simulation, Temperature, Welding

Journal Articles

Controllability Over Wall Thickness of Tubular Structures and Encapsulation During Co-Axial Extrusion of a Thermal-Crosslinking Hydrogel

Ilhan Yu, Samantha Grindrod, Roland Chen

J. Manuf. Sci. Eng. August 2020, 142(8): 081006.

Paper No: MANU-20-1006

DOI: https://doi.org/10.1115/1.4047091

Published Online: May 14, 2020

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Topics: Extruding, Flow (Dynamics), Hydrogels, Needles, Temperature, Wall thickness, Viscosity, Finite element model, Modeling, Fluids

Journal Articles

Effects of Varying Dynamics of Flexible Workpieces in Milling Operations

Adam K. Kiss, Daniel Bachrathy, Gabor Stepan

J. Manuf. Sci. Eng. January 2020, 142(1): 011005.

Paper No: MANU-19-1332

DOI: https://doi.org/10.1115/1.4045418

Published Online: November 20, 2019

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Topics: Cutting, Dynamics (Mechanics), Errors, Milling, Stability, Chatter, Vibration, Finite element methods, Finite element model, Machining

Journal Articles

A Hybrid Modeling Approach for Characterization and Simulation of Cryogenic Machining of Ti–6Al–4V Alloy

Bin Shi, Ahmed Elsayed, Ahmed Damir, Helmi Attia, Rachid M'Saoubi

J. Manuf. Sci. Eng. February 2019, 141(2): 021021.

Paper No: MANU-18-1286

DOI: https://doi.org/10.1115/1.4042307

Published Online: January 4, 2019

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Topics: Alloys, Computational fluid dynamics, Cutting, Finite element model, Machining, Simulation, Temperature, Modeling, Steady state, Finite element methods

Journal Articles

Hierarchical Metamodeling of the Air Bending Process

Matteo Strano, Quirico Semeraro, Lorenzo Iorio, Roberto Sofia

J. Manuf. Sci. Eng. July 2018, 140(7): 071018.

Paper No: MANU-17-1373

DOI: https://doi.org/10.1115/1.4040025

Published Online: May 21, 2018

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Topics: Design, Finite element methods, Finite element model, Simulation, Errors, Brakes, Regression models, Modeling, Engineering simulation, Computer simulation

Journal Articles

Finite Strip Modeling of the Varying Dynamics of Shell-Like Structures During Machining Processes

J. Stefani, K. Ahmadi, O. Tuysuz

J. Manuf. Sci. Eng. April 2018, 140(4): 041015.

Paper No: MANU-17-1381

DOI: https://doi.org/10.1115/1.4039107

Published Online: February 14, 2018

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Topics: Blades, Dynamics (Mechanics), Finite element methods, Machining, Modeling, Shells, Strips, Splines, Boundary-value problems, Displacement

Journal Articles

A Roll-Stack Contact Mechanics Model to Predict Strip Profile in Rolling Mills With Asymmetric, Continuously Variable Crown Rolls

Feng Zhang, Arif Malik

J. Manuf. Sci. Eng. January 2018, 140(1): 011008.

Paper No: MANU-16-1685

DOI: https://doi.org/10.1115/1.4037600

Published Online: November 16, 2017

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Topics: Strips, Contact mechanics, Rolling mills, Simulation, Finite element model

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Journal citation

NARROW

Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites

Shape Optimization of Flat Clinching Tools by Combining Finite Element Simulation and Response Surface Method

A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece

Hybrid Modeling of Position-Dependent Dynamics of Thin-Walled Parts Using Shell Elements for Milling Simulation

Prediction of the Interface Deformation of Ultrasonic Spot Welding of Multilayer Metal Foils Considering Energy Gradient

Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling

Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

A Computational Efficient Approach to Compute Temperature for Energy Beam Additive Manufacturing

Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test

Fluid Flow Mode of Nugget in Magnetically Assisted Resistance Spot Welding With Unequal Thickness Plates: Modeling and Experiments

Controllability Over Wall Thickness of Tubular Structures and Encapsulation During Co-Axial Extrusion of a Thermal-Crosslinking Hydrogel

Effects of Varying Dynamics of Flexible Workpieces in Milling Operations

A Hybrid Modeling Approach for Characterization and Simulation of Cryogenic Machining of Ti–6Al–4V Alloy

Hierarchical Metamodeling of the Air Bending Process

Finite Strip Modeling of the Varying Dynamics of Shell-Like Structures During Machining Processes

A Roll-Stack Contact Mechanics Model to Predict Strip Profile in Rolling Mills With Asymmetric, Continuously Variable Crown Rolls

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