Volume 133 Issue 6 | J. Manuf. Sci. Eng.

In Memoriam

In Memoriam: Richard E. DeVor

John W. Sutherland

J. Manuf. Sci. Eng. December 2011, 133(6): 060101. doi: https://doi.org/10.1115/1.4005468

View articletitled, In Memoriam: Richard E. DeVor

Topics: Engineering teachers , Manufacturing , Manufacturing industry , Mentoring , Students , Lakes , Leadership , Teaching

In Memoriam: Professor Evgeny (Eugene) Rivin, 1932–2011

Lucjan Kops

J. Manuf. Sci. Eng. December 2011, 133(6): 060102. doi: https://doi.org/10.1115/1.4005469

Extract

View articletitled, In Memoriam: Professor Evgeny (Eugene) Rivin, 1932–2011

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Topics: Engineering teachers

Editorial

Retired Associate Editors

Kornel F. Ehmann

J. Manuf. Sci. Eng. December 2011, 133(6): 060201. doi: https://doi.org/10.1115/1.4005403

Extract

View articletitled, Retired Associate Editors

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Topics: Biomedicine , Engineering teachers , Engineers , Lasers , Manufacturing , Mechanical engineering , Nanoscale phenomena , Polymers

Guest Editorial

Advances in Plastic Forming of Metals

Gracious Ngaile, Brad Kinsey

J. Manuf. Sci. Eng. December 2011, 133(6): 060301. doi: https://doi.org/10.1115/1.4005461

Extract

View articletitled, Advances in Plastic Forming of Metals

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Topics: Computer simulation , Deformation , Manufacturing , Metals , Numerical analysis , Plastics forming , Power presses , Tooling , Innovation , Materials characterization

Research Papers

Advances in Sheet Forming—Materials Modeling, Numerical Simulation, and Press Technologies

M. G. Lee, C. Kim, E. J. Pavlina, F. Barlat

J. Manuf. Sci. Eng. December 2011, 133(6): 061001. doi: https://doi.org/10.1115/1.4005117

Abstract

View articletitled, Advances in Sheet Forming—Materials Modeling, Numerical Simulation, and Press Technologies

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Topics: Computer simulation , Deformation , Displacement , Hardening , Metal stamping , Modeling , Plasticity , Power presses , Shapes , Sheet metal work

Effect of Element Types on Failure Prediction Using a Stress-Based Forming Limit Curve

Raed Z. Hasan, Brad L. Kinsey, Igor Tsukrov

J. Manuf. Sci. Eng. December 2011, 133(6): 061002. doi: https://doi.org/10.1115/1.4005044

Abstract

View articletitled, Effect of Element Types on Failure Prediction Using a Stress-Based Forming Limit Curve

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Topics: Computer simulation , Failure , Forming limit diagrams , Shells , Stress , Deformation

A New FEM Approach for Simulation of Metal Foam Filled Tubes

Matteo Strano

J. Manuf. Sci. Eng. December 2011, 133(6): 061003. doi: https://doi.org/10.1115/1.4005354

Abstract

View articletitled, A New FEM Approach for Simulation of Metal Foam Filled Tubes

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Topics: Finite element methods , Metal foams , Simulation , Stress , Shells , Deformation , Compression

Effect of Cross Section Reduction on the Mechanical Properties of Aluminium Tubes Drawn With Variable Wall Thickness

Q. H. Bui, R. Bihamta, M. Guillot, A. Rahem, M. Fafard

J. Manuf. Sci. Eng. December 2011, 133(6): 061004. doi: https://doi.org/10.1115/1.4005040

Abstract

View articletitled, Effect of Cross Section Reduction on the Mechanical Properties of Aluminium Tubes Drawn With Variable Wall Thickness

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Topics: Aluminum , Elongation , Mechanical properties , Wall thickness , Yield strength , Shapes , Anisotropy , Vickers hardness testing , Tensile strength , Microhardness

Sheet Orientation Effects on the Hot Formability Limits of Lightweight Alloys

Fadi Abu-Farha, Louis G. Hector, Jr.

J. Manuf. Sci. Eng. December 2011, 133(6): 061005. doi: https://doi.org/10.1115/1.4004850

Abstract

View articletitled, Sheet Orientation Effects on the Hot Formability Limits of Lightweight Alloys

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Topics: Alloys , Aluminum alloys , Composite materials , Deformation , Domes (Structural elements) , Forming limit diagrams , Temperature , Testing , Magnesium alloys , Pressure

Formability of Porous Tantalum Sheet-Metal

Paul S. Nebosky, Steven R. Schmid

J. Manuf. Sci. Eng. December 2011, 133(6): 061006. doi: https://doi.org/10.1115/1.4005353

Abstract

View articletitled, Formability of Porous Tantalum Sheet-Metal

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Topics: Chemical vapor deposition , Deformation , Forming limit diagrams , Metals , Orthopedics , Porosity , Sheet metal , Tantalum , Testing , Manufacturing

Postanneal Mechanical Properties of Prestrained AA5182-O Sheets

Jingjing Li, S. Jack Hu, John E. Carsley, Theresa M. Lee, Louis G. Hector, Jr., Sushil Mishra

J. Manuf. Sci. Eng. December 2011, 133(6): 061007. doi: https://doi.org/10.1115/1.4004613

Abstract

View articletitled, Postanneal Mechanical Properties of Prestrained AA5182-O Sheets

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Topics: Annealing , Forming limit diagrams , Tensile strength , Testing , Tension , Mechanical properties , Electron backscatter diffraction , Plane strain

An Experimental and Numerical Assessment of Sheet-Bulk Formability of Mild Steel DC04

Celal Soyarslan, Dennis P. F. Fassmann, Björn Plugge, Kerim Isik, Lukas Kwiatkowski, Mirko Schaper, Alexander Brosius, A. Erman Tekkaya

J. Manuf. Sci. Eng. December 2011, 133(6): 061008. doi: https://doi.org/10.1115/1.4004852

Abstract

View articletitled, An Experimental and Numerical Assessment of Sheet-Bulk Formability of Mild Steel DC04

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Topics: Cavitation , Damage , Deformation , Failure , Fracture (Materials) , Fracture (Process) , Shear (Mechanics) , Steel , Plasticity , Glow discharge

Experimental Study of High-Frequency Vibration Assisted Micro/Mesoscale Forming of Metallic Materials

Zhehe Yao, Gap-Yong Kim, LeAnn Faidley, Qingze Zou, Deqing Mei, Zichen Chen

J. Manuf. Sci. Eng. December 2011, 133(6): 061009. doi: https://doi.org/10.1115/1.4004612

Abstract

View articletitled, Experimental Study of High-Frequency Vibration Assisted Micro/Mesoscale Forming of Metallic Materials

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Topics: Stress , Vibration , Excitation , Friction , Extruding

Newest Developments on the Manufacture of Helical Profiles by Hot Extrusion

Nooman Ben Khalifa, A. Erman Tekkaya

J. Manuf. Sci. Eng. December 2011, 133(6): 061010. doi: https://doi.org/10.1115/1.4005116

Abstract

View articletitled, Newest Developments on the Manufacture of Helical Profiles by Hot Extrusion

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Topics: Extruding , Flow (Dynamics) , Friction , Geometry , Simulation , Rotors , Aluminum , Aluminum alloys , Design , Screws

Improved Sheet Bulk Metal Forming Processes by Local Adjustment of Tribological Properties

H. Hetzner, J. Koch, S. Tremmel, S. Wartzack, M. Merklein

J. Manuf. Sci. Eng. December 2011, 133(6): 061011. doi: https://doi.org/10.1115/1.4005313

Abstract

View articletitled, Improved Sheet Bulk Metal Forming Processes by Local Adjustment of Tribological Properties

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Topics: Friction , Stress , Tribology , Flow (Dynamics) , Wear , Extruding , Lubricants , Metalworking

T-Shape Tube Hydroforming of Magnesium Alloys With Different Outlet Diameters

Yeong-Maw Hwang, Kuo-Hsing Wang, Nai-Shin Kang

J. Manuf. Sci. Eng. December 2011, 133(6): 061012. doi: https://doi.org/10.1115/1.4004851

Abstract

View articletitled, T-Shape Tube Hydroforming of Magnesium Alloys With Different Outlet Diameters

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Topics: Adaptive control , Magnesium alloys , Shapes , Finite element analysis , Simulation , Algorithms , Flow (Dynamics) , Design

Deformation Optimization for Inconel718 Superalloy Sheet Hydroforming Numerically and Experimentally

Xu Yong-chao, Han Cong, Yuan Shijian

J. Manuf. Sci. Eng. December 2011, 133(6): 061013. doi: https://doi.org/10.1115/1.4005308

Abstract

View articletitled, Deformation Optimization for Inconel718 Superalloy Sheet Hydroforming Numerically and Experimentally

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Topics: Deformation , Fluid mechanics , Optimization , Superalloys , Simulation , Pressure , Blanks

Preform Design for Tube Hydroforming Based on Wrinkle Formation

Chen Yang, Gracious Ngaile

J. Manuf. Sci. Eng. December 2011, 133(6): 061014. doi: https://doi.org/10.1115/1.4005118

Abstract

View articletitled, Preform Design for Tube Hydroforming Based on Wrinkle Formation

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Topics: Compression , Design , Finite element analysis , Preforms , Pressure , Process design , Stress , Waves , Shapes , Cavities

Microcutting and Forming of Thin Aluminium Foils for MEMS

Christian D. Damsgaard, Dennis Mortensen, Pirmin Rombach, Ole Hansen

J. Manuf. Sci. Eng. December 2011, 133(6): 061015. doi: https://doi.org/10.1115/1.4003810

Abstract

View articletitled, Microcutting and Forming of Thin Aluminium Foils for MEMS

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Topics: Cutting , Manufacturing , Metal stamping , Microelectromechanical systems , Pressure , Aluminum

Evaluation of Stamping Lubricants in Forming Galvannealed Steels for Industrial Application

Soumya Subramonian, Nimet Kardes, Yurdaer Demiralp, Milan Jurich, Taylan Altan

J. Manuf. Sci. Eng. December 2011, 133(6): 061016. doi: https://doi.org/10.1115/1.4003948

Abstract

View articletitled, Evaluation of Stamping Lubricants in Forming Galvannealed Steels for Industrial Application

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Topics: Blanks , Lubricants , Lubrication , Metal stamping , Simulation , Strips , Friction , Steel , Engineering simulation , Finite element analysis

An Investigation On Deformation-Based Surface Texturing

Rui Zhou, Jian Cao, Kornel Ehmann, Chun Xu

J. Manuf. Sci. Eng. December 2011, 133(6): 061017. doi: https://doi.org/10.1115/1.4005459

Abstract

View articletitled, An Investigation On Deformation-Based Surface Texturing

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Topics: Deformation , Friction , Microchannels , Bearings , Bending (Stress) , Surface texture , Sheet materials , Wear

An Innovative Shearing Process for AHSS Edge Stretchability Improvements

Hua-Chu Shih, Ming F. Shi

J. Manuf. Sci. Eng. December 2011, 133(6): 061018. doi: https://doi.org/10.1115/1.4005460

Abstract

View articletitled, An Innovative Shearing Process for AHSS Edge Stretchability Improvements

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Topics: Die cutting , Fracture (Materials) , Fracture (Process) , Shear (Mechanics) , Shearing (Deformation) , Tension , Clearances (Engineering)

Improvement of Geometric Accuracy in Incremental Forming by Using a Squeezing Toolpath Strategy With Two Forming Tools

Rajiv Malhotra, Jian Cao, Feng Ren, Vijitha Kiridena, Z. Cedric Xia, N. V. Reddy

J. Manuf. Sci. Eng. December 2011, 133(6): 061019. doi: https://doi.org/10.1115/1.4005179

Abstract

View articletitled, Improvement of Geometric Accuracy in Incremental Forming by Using a Squeezing Toolpath Strategy With Two Forming Tools

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Topics: Blanks , Deformation , Finite element analysis , Geometry , Shapes

Formability and Surface Finish Studies in Single Point Incremental Forming

A. Bhattacharya, K. Maneesh, N. Venkata Reddy, Jian Cao

J. Manuf. Sci. Eng. December 2011, 133(6): 061020. doi: https://doi.org/10.1115/1.4005458

Abstract

View articletitled, Formability and Surface Finish Studies in Single Point Incremental Forming

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Topics: Finishes , Stress , Surface roughness , Deformation , Experimental design

A Phenomenological Model for the Hysteresis Behavior of Metal Sheets Subjected to Unloading/Reloading Cycles

P.-A. Eggertsen, K. Mattiasson, J. Hertzman

J. Manuf. Sci. Eng. December 2011, 133(6): 061021. doi: https://doi.org/10.1115/1.4004590

Abstract

View articletitled, A Phenomenological Model for the Hysteresis Behavior of Metal Sheets Subjected to Unloading/Reloading Cycles

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Topics: Hardening , Stiffness , Stress , Young's modulus , Cycles , Simulation , Sheet metal , Steel

The Springback Characteristics of a Porous Tantalum Sheet-Metal

Paul S. Nebosky, Steven R. Schmid, M.-A. Sellés

J. Manuf. Sci. Eng. December 2011, 133(6): 061022. doi: https://doi.org/10.1115/1.4005356

Abstract

View articletitled, The Springback Characteristics of a Porous Tantalum Sheet-Metal

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Topics: Atomic force microscopy , Clearances (Engineering) , Embossing , Flow (Dynamics) , Fracture (Process) , Metal foams , Metals , Sheet metal , Stiffness , Tantalum

Prediction of Wrinkling and Determination of Minimum Blankholding Pressure in Multistage Deep Drawing

Anupam Agrawal, N. Venkata Reddy, P. M. Dixit

J. Manuf. Sci. Eng. December 2011, 133(6): 061023. doi: https://doi.org/10.1115/1.4004926

Abstract

View articletitled, Prediction of Wrinkling and Determination of Minimum Blankholding Pressure in Multistage Deep Drawing

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Topics: Flanges , Pressure

Using Servo-Drive Presses to Determine the Effect of Blank Holder Pressure on Temperature Change in Warm Forming of Sheet

Serhat Kaya

J. Manuf. Sci. Eng. December 2011, 133(6): 061024. doi: https://doi.org/10.1115/1.4005457

Abstract

View articletitled, Using Servo-Drive Presses to Determine the Effect of Blank Holder Pressure on Temperature Change in Warm Forming of Sheet

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Topics: Blanks , Finite element analysis , Heat transfer coefficients , Power presses , Pressure , Servo drives , Surface roughness , Temperature , Heat transfer , Aluminum

Development of a New High-Precision Feeder for Micro-Sheet-Forming

Akhtar Razali, Yi Qin, Jie Zhao, Colin Harrison, R. Smith

J. Manuf. Sci. Eng. December 2011, 133(6): 061025. doi: https://doi.org/10.1115/1.4005046

Abstract

View articletitled, Development of a New High-Precision Feeder for Micro-Sheet-Forming

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Topics: Design , Servomechanisms , Strips , Brakes , Simulation , Linear motors , Raw materials , Motors

A Control Strategy for Intelligent Stamp Forming Tooling

William J. Emblom, Klaus J. Weinmann

J. Manuf. Sci. Eng. December 2011, 133(6): 061026. doi: https://doi.org/10.1115/1.4005310

Abstract

View articletitled, A Control Strategy for Intelligent Stamp Forming Tooling

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Topics: Blanks , Control equipment , Control systems , Force control , Matlab , Pressure , Sensors , Space , Tooling , Trajectories (Physics)

How to Build Flexible Design Automation Systems for Manufacturability Analysis of the Draw Bending of Aluminum Profiles

Joel Johansson

J. Manuf. Sci. Eng. December 2011, 133(6): 061027. doi: https://doi.org/10.1115/1.4005355

Abstract

View articletitled, How to Build Flexible Design Automation Systems for Manufacturability Analysis of the Draw Bending of Aluminum Profiles

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Topics: Aluminum , Design , Design automation , Manufacturing , Performance , Simulation , Engineering prototypes , System architecture , Engineering simulation

Real-Time Friction Error Compensation in Tube Hydroforming Process Control

Gracious Ngaile, Chen Yang, Obadiah Kilonzo

J. Manuf. Sci. Eng. December 2011, 133(6): 061028. doi: https://doi.org/10.1115/1.4005430

Abstract

View articletitled, Real-Time Friction Error Compensation in Tube Hydroforming Process Control

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Topics: Error compensation , Friction , Errors , Process control , Shapes

Technical Briefs

Characterization of Tensile and Compressive Behavior of Microscale Sheet Metals Using a Transparent Microwedge Device

James Magargee, Jian Cao, Rui Zhou, Morgan McHugh, Damon Brink, Fabrice Morestin

J. Manuf. Sci. Eng. December 2011, 133(6): 064501. doi: https://doi.org/10.1115/1.4005401

Abstract

View articletitled, Characterization of Tensile and Compressive Behavior of Microscale Sheet Metals Using a Transparent Microwedge Device

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Topics: Buckling , Compression , Microscale devices , Sheet metal , Stainless steel , Stress , Transparency , Wedges , Strain measurement , Brass (Metal)

Effect of Severe Prior Deformation on Electrical-Assisted Compression of Copper Specimens

Michael S. Siopis, Brad L. Kinsey, Nithyanand Kota, O. Burak Ozdoganlar

J. Manuf. Sci. Eng. December 2011, 133(6): 064502. doi: https://doi.org/10.1115/1.4005351

Abstract

View articletitled, Effect of Severe Prior Deformation on Electrical-Assisted Compression of Copper Specimens

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Topics: Compression , Copper , Current density , Deformation , Electric arc furnaces , Flow (Dynamics) , Grain size , Stress , Extruding , Dislocation motion