Volume 126 Issue 3 | J. Manuf. Sci. Eng.

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Volume 126, Issue 3

August 2004

ISSN 1087-1357

EISSN 1528-8935

Technical Papers

Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 1: Model Development

Y. Yue, J. Sun, K. L. Gunter, D. J. Michalek, J. W. Sutherland

J. Manuf. Sci. Eng. August 2004, 126(3): 417–425. doi: https://doi.org/10.1115/1.1765150

Abstract

View articletitled, Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 1: Model Development

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Topics: Cutting , Drops , Fluids , Evaporation

Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 2: Experimental Validation

J. Sun, C. Ju, Y. Yue, K. L. Gunter, D. J. Michalek, J. W. Sutherland

J. Manuf. Sci. Eng. August 2004, 126(3): 426–434. doi: https://doi.org/10.1115/1.1765151

Abstract

View articletitled, Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 2: Experimental Validation

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Topics: Cutting , Drops , Fluids , Evaporation , Particulate matter

Mechanistic Model of Coaxial Microfiltration for Semi-Synthetic Metalworking Fluid Microemulsions

Fu Zhao, Marcy Urbance, Steven J. Skerlos

J. Manuf. Sci. Eng. August 2004, 126(3): 435–444. doi: https://doi.org/10.1115/1.1763187

Abstract

View articletitled, Mechanistic Model of Coaxial Microfiltration for Semi-Synthetic Metalworking Fluid Microemulsions

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Topics: Membranes , Microfiltration , Thin films , Fluids , Metalworking

The Influence of Fluid Management Policy and Operational Changes on Metalworking Fluid Functionality

M. H. Greeley, R. E. DeVor, S. G. Kapoor, N. Rajagopalan

J. Manuf. Sci. Eng. August 2004, 126(3): 445–450. doi: https://doi.org/10.1115/1.1765145

Abstract

View articletitled, The Influence of Fluid Management Policy and Operational Changes on Metalworking Fluid Functionality

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Topics: Diluents , Drilling , Fluids , Metalworking , Microfiltration , Temperature , Water , Lubricants , Cooling , Torque

Fluid Performance Study for Groove Grinding a Nickel-Based Superalloy Using Electroplated Cubic Boron Nitride (CBN) Grinding Wheels

Frank C. Gift,, Jr., Wojciech Z. Misiolek

J. Manuf. Sci. Eng. August 2004, 126(3): 451–458. doi: https://doi.org/10.1115/1.1763181

Abstract

View articletitled, Fluid Performance Study for Groove Grinding a Nickel-Based Superalloy Using Electroplated Cubic Boron Nitride (CBN) Grinding Wheels

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Topics: Fluids , Grinding , Grinding wheels , Water , Wheels , Superalloys

Multi Frequency Solution of Chatter Stability for Low Immersion Milling

S. D. Merdol, Y. Altintas

J. Manuf. Sci. Eng. August 2004, 126(3): 459–466. doi: https://doi.org/10.1115/1.1765139

Abstract

View articletitled, Multi Frequency Solution of Chatter Stability for Low Immersion Milling

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Topics: Chatter , Eigenvalues , Milling , Stability , Vibration , Transfer functions , Cutting , Dynamics (Mechanics)

Added Stability Lobes in Machining Processes That Exhibit Periodic Time Variation, Part 1: An Analytical Solution

William T. Corpus, William J. Endres

J. Manuf. Sci. Eng. August 2004, 126(3): 467–474. doi: https://doi.org/10.1115/1.1765137

Abstract

View articletitled, Added Stability Lobes in Machining Processes That Exhibit Periodic Time Variation, Part 1: An Analytical Solution

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Topics: Damping , Machining , Stability

Added Stability Lobes in Machining Processes That Exhibit Periodic Time Variation, Part 2: Experimental Validation

William T. Corpus, William J. Endres

J. Manuf. Sci. Eng. August 2004, 126(3): 475–480. doi: https://doi.org/10.1115/1.1765136

Abstract

View articletitled, Added Stability Lobes in Machining Processes That Exhibit Periodic Time Variation, Part 2: Experimental Validation

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Topics: Cycles , Damping , Machining , Stability , Chatter

Vibration Frequencies in High-Speed Milling Processes or a Positive Answer to Davies, Pratt, Dutterer and Burns

T. Insperger, Assistant Professor, G. Ste´pa´n, Professor,

J. Manuf. Sci. Eng. August 2004, 126(3): 481–487. doi: https://doi.org/10.1115/1.1763184

Abstract

View articletitled, Vibration Frequencies in High-Speed Milling Processes or a Positive Answer to Davies, Pratt, Dutterer and Burns

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Topics: Chatter , Milling , Stability , Oscillating frequencies , Bifurcation

Radiation Thermometry at a High-Speed Turning Process

Bernhard Mu¨ller, Ulrich Renz, Stefan Hoppe, Fritz Klocke

J. Manuf. Sci. Eng. August 2004, 126(3): 488–495. doi: https://doi.org/10.1115/1.1763188

Abstract

View articletitled, Radiation Thermometry at a High-Speed Turning Process

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Topics: Cutting , Fibers , Pyrometers , Radiation (Physics) , Temperature , Temperature measurement

Flank Wear of Edge-Radiused Cutting Tools Under Ideal Straight-Edged Orthogonal Conditions

Raja K. Kountanya, William J. Endres

J. Manuf. Sci. Eng. August 2004, 126(3): 496–505. doi: https://doi.org/10.1115/1.1765148

Abstract

View articletitled, Flank Wear of Edge-Radiused Cutting Tools Under Ideal Straight-Edged Orthogonal Conditions

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Topics: Wear , Cutting

Generation of Defects Due to Machining of TiAl Intermetallic Compound and Their Effects on Mechanical Strength

Toshiaki Furusawa, Hiroshi Hino, Sinji Tsuji, Sadatoshi Koroyasu, Atsushi Ichikawa

J. Manuf. Sci. Eng. August 2004, 126(3): 506–514. doi: https://doi.org/10.1115/1.1751425

Abstract

View articletitled, Generation of Defects Due to Machining of TiAl Intermetallic Compound and Their Effects on Mechanical Strength

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Topics: Bending strength , Cutting , Intermetallic compounds , Machining , Strength (Materials) , Titanium aluminide , Abrasive machining , Fracture (Materials) , Grinding

A New Principle of CNC Tool Path Planning for Three-Axis Sculptured Part Machining—A Steepest-Ascending Tool Path

Zezhong C. Chen, Geoffrey W. Vickers, Zuomin Dong

J. Manuf. Sci. Eng. August 2004, 126(3): 515–523. doi: https://doi.org/10.1115/1.1765147

Abstract

View articletitled, A New Principle of CNC Tool Path Planning for Three-Axis Sculptured Part Machining—A Steepest-Ascending Tool Path

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Topics: Computer numerical control machine tools , Machining , Path planning , Cutting

Roundness Errors in BTA Drilling and a Model of Waviness and Lobing Caused by Resonant Forced Vibrations of Its Long Drill Shaft

Chyn-Shu Deng, Jih-Hua Chin, Mem. ASME

J. Manuf. Sci. Eng. August 2004, 126(3): 524–534. doi: https://doi.org/10.1115/1.1765142

Abstract

View articletitled, Roundness Errors in BTA Drilling and a Model of Waviness and Lobing Caused by Resonant Forced Vibrations of Its Long Drill Shaft

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Topics: Cutting , Deflection , Drilling , Errors , Excitation , Vibration , Corners (Structural elements) , Drills (Tools) , Fourier series , Resonance

Form Error Evaluation: An Iterative Reweighted Least Squares Algorithm

Xiangyang Zhu, Han Ding, Michael Y. Wang

J. Manuf. Sci. Eng. August 2004, 126(3): 535–541. doi: https://doi.org/10.1115/1.1765144

Abstract

View articletitled, Form Error Evaluation: An Iterative Reweighted Least Squares Algorithm

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Topics: Algorithms , Errors

A Distance Function Based Approach for Localization and Profile Error Evaluation of Complex Surface

LiMin Zhu, ZhenHua Xiong, Han Ding, YouLun Xiong

J. Manuf. Sci. Eng. August 2004, 126(3): 542–554. doi: https://doi.org/10.1115/1.1763186

Abstract

View articletitled, A Distance Function Based Approach for Localization and Profile Error Evaluation of Complex Surface

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Topics: Algorithms , Errors , Fittings , Optimization , Machinery , Approximation

Modeling of Forces for Drills With Chip-Breaking Grooves

Sushanta K. Sahu, Graduate Research Assistant, Richard E. DeVor, Professor, Shiv G. Kapoor, Professor

J. Manuf. Sci. Eng. August 2004, 126(3): 555–564. doi: https://doi.org/10.1115/1.1763183

Abstract

View articletitled, Modeling of Forces for Drills With Chip-Breaking Grooves

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Topics: Cutting , Drills (Tools) , Torque , Thrust , Drilling , Calibration , Modeling

Simulation and Analysis of Rigid/Foil Electrolytic In-Process Dressing (ELID) Systems for Grinding

Zhenqi Zhu, Xiaohua Wang, Siva Thangam

J. Manuf. Sci. Eng. August 2004, 126(3): 565–570. doi: https://doi.org/10.1115/1.1765152

Abstract

View articletitled, Simulation and Analysis of Rigid/Foil Electrolytic In-Process Dressing (ELID) Systems for Grinding

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Topics: Electrolytes , Flow (Dynamics) , Grinding , Wheels , Boundary-value problems , Turbulence , Deformation , Electrodes , Tension , Fluid dynamics

Electrophotographic Layered Manufacturing

Ashok V. Kumar, Mem. ASME, Associate Professor, Anirban Dutta

J. Manuf. Sci. Eng. August 2004, 126(3): 571–576. doi: https://doi.org/10.1115/1.1765146

Abstract

View articletitled, Electrophotographic Layered Manufacturing

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Topics: Kirlian photography , Manufacturing , Printing , Compacting , Engines , Electric fields

Modeling of Air Venting in Pressure Die Casting Process

A. Nouri-Borujerdi, J. A. Goldak

J. Manuf. Sci. Eng. August 2004, 126(3): 577–581. doi: https://doi.org/10.1115/1.1767187

Abstract

View articletitled, Modeling of Air Venting in Pressure Die Casting Process

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Topics: Cavities , Die casting (Process) , Flow (Dynamics) , Friction , Mach number , Pressure , Vents , Cylinders , Metals , Viscosity

A Hybrid Draw Die Optimization Technique for Sheet Metal Forming

Adrian Scott-Murphy, S. Kalyanasundaram, M. Cardew-Hall, Peter Hodgson

J. Manuf. Sci. Eng. August 2004, 126(3): 582–590. doi: https://doi.org/10.1115/1.1765138

Abstract

View articletitled, A Hybrid Draw Die Optimization Technique for Sheet Metal Forming

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Topics: Design , Optimization , Sheet metal work , Simulation , Finite element analysis , Stress , Blanks

Contribution of Support Means to Stresses Developed in Sheet Metal Coils

Y. M. Lee, Mem. ASME, J. A. Wickert, Fellow ASME

J. Manuf. Sci. Eng. August 2004, 126(3): 591–598. doi: https://doi.org/10.1115/1.1763185

Abstract

View articletitled, Contribution of Support Means to Stresses Developed in Sheet Metal Coils

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Topics: Sheet metal , Stress

Modeling Springback of Metal-Polymer-Metal Laminates

Li Liu, Jyhwen Wang

J. Manuf. Sci. Eng. August 2004, 126(3): 599–604. doi: https://doi.org/10.1115/1.1765141

Abstract

View articletitled, Modeling Springback of Metal-Polymer-Metal Laminates

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Topics: Laminates , Metals , Modeling , Polymers , Deformation , Shapes , Finite element analysis

Dynamic Electrode Force and Displacement in Resistance Spot Welding of Aluminum

C. T. Ji,, Professor, Y. Zhou,, Visiting Professor

J. Manuf. Sci. Eng. August 2004, 126(3): 605–610. doi: https://doi.org/10.1115/1.1765140

Abstract

View articletitled, Dynamic Electrode Force and Displacement in Resistance Spot Welding of Aluminum

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Topics: Displacement , Electrodes , Welding , Aluminum alloys

Stream of Variation Modeling and Analysis of Serial-Parallel Multistage Manufacturing Systems

Qiang Huang, Jianjun Shi

J. Manuf. Sci. Eng. August 2004, 126(3): 611–618. doi: https://doi.org/10.1115/1.1765149

Abstract

View articletitled, Stream of Variation Modeling and Analysis of Serial-Parallel Multistage Manufacturing Systems

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Topics: Dimensions , Manufacturing systems , Modeling , Machining , Machine tools

Boundary Condition Design to Heat a Moving Object at Uniform Transient Temperature Using Inverse Formulation

Hakan Ertu¨rk, Ofodike A. Ezekoye, John R. Howell

J. Manuf. Sci. Eng. August 2004, 126(3): 619–626. doi: https://doi.org/10.1115/1.1763179

Abstract

View articletitled, Boundary Condition Design to Heat a Moving Object at Uniform Transient Temperature Using Inverse Formulation

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Topics: Boundary-value problems , Design , Furnaces , Temperature , Transients (Dynamics) , Heat , Heating

Technical Briefs

Data Mining for Subassembly Selection

Bruno Agard, Assistant Professor,, Andrew Kusiak, Professor,

J. Manuf. Sci. Eng. August 2004, 126(3): 627–631. doi: https://doi.org/10.1115/1.1763182

Abstract

View articletitled, Data Mining for Subassembly Selection

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Topics: Algorithms , Data mining , Manufacturing , Wire

A Slicing Procedure for 5-Axis LaserAided DMD Process

R. Sundaram, J. Choi

J. Manuf. Sci. Eng. August 2004, 126(3): 632–636. doi: https://doi.org/10.1115/1.1763180

Abstract

View articletitled, A Slicing Procedure for 5-Axis LaserAided DMD Process

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Topics: Algorithms , Computer-aided design , Lasers , Manufacturing , Production planning , Machinery , Manufacturing technology

Nanoparticle Additive Manufacturing of Ni-H13 Steel Injection Molds

Rajeev Nair,, Wenping Jiang, and, Pal Molian

J. Manuf. Sci. Eng. August 2004, 126(3): 637–639. doi: https://doi.org/10.1115/1.1765143

Abstract

View articletitled, Nanoparticle Additive Manufacturing of Ni-H13 Steel Injection Molds

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Topics: Additive manufacturing , Nanoparticles , Steel , Lasers , Gears

Technical Papers

Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 1: Model Development

Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 2: Experimental Validation

Mechanistic Model of Coaxial Microfiltration for Semi-Synthetic Metalworking Fluid Microemulsions

The Influence of Fluid Management Policy and Operational Changes on Metalworking Fluid Functionality

Fluid Performance Study for Groove Grinding a Nickel-Based Superalloy Using Electroplated Cubic Boron Nitride (CBN) Grinding Wheels

Multi Frequency Solution of Chatter Stability for Low Immersion Milling

Added Stability Lobes in Machining Processes That Exhibit Periodic Time Variation, Part 1: An Analytical Solution

Added Stability Lobes in Machining Processes That Exhibit Periodic Time Variation, Part 2: Experimental Validation

Vibration Frequencies in High-Speed Milling Processes or a Positive Answer to Davies, Pratt, Dutterer and Burns

Radiation Thermometry at a High-Speed Turning Process

Flank Wear of Edge-Radiused Cutting Tools Under Ideal Straight-Edged Orthogonal Conditions

Generation of Defects Due to Machining of TiAl Intermetallic Compound and Their Effects on Mechanical Strength

A New Principle of CNC Tool Path Planning for Three-Axis Sculptured Part Machining—A Steepest-Ascending Tool Path

Roundness Errors in BTA Drilling and a Model of Waviness and Lobing Caused by Resonant Forced Vibrations of Its Long Drill Shaft

Form Error Evaluation: An Iterative Reweighted Least Squares Algorithm

A Distance Function Based Approach for Localization and Profile Error Evaluation of Complex Surface

Modeling of Forces for Drills With Chip-Breaking Grooves

Simulation and Analysis of Rigid/Foil Electrolytic In-Process Dressing (ELID) Systems for Grinding

Electrophotographic Layered Manufacturing

Modeling of Air Venting in Pressure Die Casting Process

A Hybrid Draw Die Optimization Technique for Sheet Metal Forming

Contribution of Support Means to Stresses Developed in Sheet Metal Coils

Modeling Springback of Metal-Polymer-Metal Laminates

Dynamic Electrode Force and Displacement in Resistance Spot Welding of Aluminum

Stream of Variation Modeling and Analysis of Serial-Parallel Multistage Manufacturing Systems

Boundary Condition Design to Heat a Moving Object at Uniform Transient Temperature Using Inverse Formulation

Technical Briefs

Data Mining for Subassembly Selection

A Slicing Procedure for 5-Axis LaserAided DMD Process

Nanoparticle Additive Manufacturing of Ni-H13 Steel Injection Molds

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