The mechanism behind chip segmentation of titanium alloys is still unclear. Experimentally, different kinds of deformation patterns are observed. In this paper we perform a finite element analysis where chip segmentation is done by introducing cracks from the chip surface into the material. A fine mesh is used within the segments, allowing a high resolution of the occurring strain gradients. Because of stress concentration at the crack tip, adiabatic shear bands can form and lead to a strongly segmented chip with pronounced deformation in the crack region. Depending on the cracking parameters, different deformation patterns at the crack flanks are observed.
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