Controlled orthogonal and controlled oblique machining of annealed AISI 4340 have been undertaken in a design of experiments framework to investigate the machining-induced residual stresses resulting from these processes. The experimentation demonstrates significant simplifications in the machining-induced residual stress problem when the stresses are expressed in a coordinate system fixed in the tool and also indicates that the directions along the cutting edge and normal to the cutting edge of the tool are principal directions of the machining-induced residual stresses. Based on the experimental results, a plane strain thermoelastoplastic model of metal flow under the flank of a cutting tool is developed to predict the full in-plane biaxial residual stress profiles existing at and beneath the newly created surface. Calibrated results show favorable agreement with the experimental machining-induced residual stresses in annealed AISI 4340. [S1087-1357(00)00201-X]
Skip Nav Destination
Article navigation
February 2000
Technical Papers
Machining-Induced Residual Stress: Experimentation and Modeling
Kurt Jacobus, Member, ASME, Graduate Research Assistant,
Kurt Jacobus, Member, ASME, Graduate Research Assistant
Search for other works by this author on:
R. E. DeVor, Fellow, ASME, Professor,
R. E. DeVor, Fellow, ASME, Professor
Search for other works by this author on:
S. G. Kapoor, Fellow, ASME, Professor
S. G. Kapoor, Fellow, ASME, Professor
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
Search for other works by this author on:
S. G. Kapoor, Fellow, ASME, Professor
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received May 1998; revised June 1999. Associate Technical Editor: M. E. Elbestawi.
J. Manuf. Sci. Eng. Feb 2000, 122(1): 20-31 (12 pages)
Published Online: June 1, 1999
Article history
Received:
May 1, 1998
Revised:
June 1, 1999
Citation
Jacobus , K., DeVor , R. E., and Kapoor , S. G. (June 1, 1999). "Machining-Induced Residual Stress: Experimentation and Modeling ." ASME. J. Manuf. Sci. Eng. February 2000; 122(1): 20–31. https://doi.org/10.1115/1.538906
Download citation file:
Get Email Alerts
In-Situ Monitoring and Its Correlation to Mechanical Properties in Additively Manufactured 718 Ni Alloy
J. Manuf. Sci. Eng (March 2025)
NoodlePrint: Cooperative Multi-Robot Additive Manufacturing With Helically Interlocked Tiles
J. Manuf. Sci. Eng (June 2025)
Related Articles
Experimentation on the Residual Stresses Generated by Endmilling
J. Manuf. Sci. Eng (November,2001)
3D FEA Modeling of Hard Turning
J. Manuf. Sci. Eng (May,2002)
Surface Integrity of Die Material in High Speed Hard Machining, Part 2: Microhardness Variations and Residual Stresses
J. Manuf. Sci. Eng (November,2000)
Analytical Prediction of the Chip Back-Flow Angle in Machining With Restricted Contact Grooved Tools
J. Manuf. Sci. Eng (May,2003)
Related Proceedings Papers
Related Chapters
Modeling of Cutting Force in Vibration-Assisted Machining
Vibration Assisted Machining: Theory, Modelling and Applications
Cutting and Machining
Fabrication of Metallic Pressure Vessels
On the Skiability of Snow
Skiing Trauma and Safety: Seventh International Symposium