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TECHNICAL PAPERS

Theoretical Modeling of Wire Dynamics and Failure Modes During Manufacture on a Double Twist Machine

[+] Author and Article Information
L. Austin

School of Engineering, University of Surrey, Surrey GU2 7XH UK

Mathew Burley

Royal Navy, Currently Serving at Sea

J. Mech. Des 125(1), 150-157 (Mar 21, 2003) (8 pages) doi:10.1115/1.1539511 History: Received February 01, 2000; Revised February 01, 2001; Online March 21, 2003
Copyright © 2003 by ASME
Topics: Machinery , Wire , Tension , Force , Failure
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References

McNulty, M. J., 2000, “Producing 4-Pair Copper Communication Cable,” Proceedings of the Annual Convention of the Wire Association International, pp. 224–230.
Harrington, J. P., 1996, “High Productivity Manufacture of Power Cables on Large Double Twist Machines,” Proceedings of the Annual Convention of the Wire Association International, pp. 138–144.
Harrington, J. P., 1998, “Parameters Affecting the High Speed Production of Cat5/Cat6 Communication Cable, in Particular in the Pairing and Laying Up Process,” Proceedings of the Annual Convention of the Wire Association International, pp. 244–248.
Guttulli,  V., 1997, “Nonlinear Oscillations of a Nonresonant Cable Under In-Plane Excitation With a Longitudinal Control,” Nonlinear Dyn., 14, pp. 139–156.
Chang,  W. K., and Ibrahim,  R. A., 1997, “Multiple Internal Resonance in Suspended Cables Under Random In-Plane Loading,” Nonlinear Dyn., 12, pp. 275–303.
Lee,  C., and Perkins,  N. C., 1995, “3-Dimensional Oscillations of Suspended Cable Involving Simultaneous Internal Resonances,” Nonlinear Dyn., 8, pp. 45–63.
Abdel-Rahman,  E. M., and Nayfeh,  A. H., 2002, “Pendulation Reduction in Boom Cranes Using Cable Length Manipulation,” Nonlinear Dyn., 27, pp. 255–269.
Gehle,  R. W., and Masri,  S. F., 1998, “Active Control of Shallow Slack Cable Using the Parametric Control of End Tension,” Nonlinear Dyn., 17, pp. 77–94.
Rega,  G., Alaggio,  R., and Benedettini,  F., 1997, “Experimental Investigation of the Non-Linear Response of a Hanging Cable, 1, Local Analysis,” Nonlinear Dyn., 14, pp. 89–117.
Benedettini,  F., and Rega,  G., 1997, “Experimental Investigation of the Non-Linear Response of a Hanging Cable, 2, Global Analysis,” Nonlinear Dyn., 14, pp. 119–138.
Austin, L., 1998, “An Experimental and Theoretical Investigation of Noise Generation and Power Consumption in High Speed Double Twist Machines,” PhD Thesis, University of Southampton.

Figures

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Current design of a DTM
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The Cartesian/polar bow model
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Comparison of bow shape with model shape
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The total loading point
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Force component variation
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“Flat” wire force components.
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Comparison of measured and predicted take-up tension

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